Our scrap reduction programs reduce clientsí manufacturing costs by increasing their first pass yield.
We analyze your process, identify opportunities and customize a scrap reduction program that will achieve savings that will provide you significant returns on your investment.
We co-design controls that make sense to you rather than force you to conform to a legacy software program that you canít figure out or modify.
During our partnership, we install a comprehensive tool that identifies your scrap producing, cost burning issues, and classify them by their root cause (Machinery, Material, Manpower or Methods).
Everyone in the manufacturing process is held accountable for their first pass quality.
Internal customer relations are tested and improve in a short period of time.
Corrective actions are identified and implemented to reduce or remove the root causes of the scrap events.
During the last weeks of our short stays we will assure that all new procedures and systems are thoroughly documented and that key employees are trained in how to sustain the program and continue to achieve your savings.
Our programs live on long after we leave your manufacturing facility because they become your program, designed and internalized by you and managed by your employees.
Macklin Consulting associates will provide support after we leave your manufacturing facility to make sure your scrap reduction program is sustained and the achieved results live on with the spirit of continuous process improvement.